Foundry

Our state-of-the-art foundry Castall Industries, manufactures 3,000 tonnes of sound castings every month. Located in Kolhapur, India, the facility is equipped with an auto sand handling system and a total of 5 induction furnaces, from 100 kg to 1,000 kg pot size. We utilize both sand casting as well as shell core and shell mold processes for production.

In Kolhapur, we have three manufacturing facilities, each of which specializes in specific metal / product. The Shirwal unit is dedicated to producing high alloy, low weight, mass production castings like engine valve guides and valve seat inserts, while the Ambap unit is dedicated to produce sand cast grey iron and ductile iron parts in the weight range of 2 kgs to 120 kgs single piece weight.

In-house heat treatment facilities include solution annealing and salt bath furnaces which help achieve the required mechanical properties. The foundry is fully equipped with a testing lab for comprehensive material testing and includes a spectrometer, UTS, impact testing machine, metallurgical microscope, etc.